Pipe Bending
Tube Bending Description
Tube bending is any metal forming process used to permanently form pipe or tubing. Pipe bending can be shape-constrained or use a free-bend procedure, and can use either a hot-support or cold-forming procedure.
|
Pipe Diameter (O.D) |
min. 2" (60,3 mm); max 60" (1524 mm) |
|
Seamless Bend |
(1/2″- 24″) |
|
ERW / Fabricated/ Welded Bend |
(2″- 36″) |
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Radius |
min. 100 mm; max. 11000 mm |
|
Wall thickness |
max. 200 mm |
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Hot Bend Heating system |
max. 1030 KW |
|
Bending capability |
15,000 metric tons per year |
|
Wall Thickness |
3mm- 40mm / SCH5, SCH10, SCH20, SCH30, SCH40, STD, SCH80, XS, SCH60, SCH80, SCH120, SCH140, SCH160, XXS |
|
Pipe Bend Radius |
R=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom |
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Straight Length L |
300mm and 1500mm |
|
Pipe Bend Angle |
0°- 180° |
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Hot Induction Bend manufacturering Standards |
· DIN, ASTM, ASME, MSS, EN, and JIS codes and standards · ASME: ANSI B16.9, ANSI B16.28, MSS-SP-43 · DIN: DIN2605, DIN2615, DIN2616, DIN2617, DIN28011 · EN: EN10253-1, EN10253-2 |
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Pipe Bend Standards |
· ASTM A403- ASME SA403 – Standard Specification for Wrought Austenitic Stainless Steel Piping Fittings · ASME B16.9 – Factory-Made Wrought Fittings Buttwelding · ASME B16.25 – Buttwelding Ends ASME B16.28 – Wrought Steel Short Radius Elbows and Buttwelding Returns · MSS SP-43 – Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications · ASME B16.49 – factory-made carbon steel Pipe bend |
Bend Classification
1,Divided by material:
Carbon steel: ASTM/ASME A234 WPB, WPC
Alloy: ASTM/ASME A234 WP 1-WP 12-WP 11-WP 22-WP 5-WP 91-WP911, 15Mo3 15CrMoV, 35CrMoV
Stainless Steel: ASTM/ASME A403 WP 304-304L-304H-304LN-304N
ASTM/ASME A403 WP 316-316L-316H-316LN-316N-316Ti
astm/asme a403 wp 321-321h astm/asme a403 wp 347-347h
Low Temperature Steels: ASTM/ASME A402 WPL3-WPL 6
High Performance Steels: ASTM/ASME A860 WPHY 42-46-52-60-65-70
Cast Steel, Alloy Steel, Stainless Steel, Copper, Aluminum Alloy, Plastic, Argon Pitch, PVC, PPR, RFPP (Reinforced Polypropylene), etc.
Aluminum alloy 3003, 6061, copper, copper, brass
2, to the production method can be divided into pushing, pressing, forging, casting, etc..
3, to the manufacturing standard can be divided into national standard, electric standard, ship standard, chemical standard, water standard, American standard, German standard, Japanese standard, Russian standard and so on.
4, according to its radius of curvature: can be divided into long radius elbow and short radius elbow. Long radius elbow means that its radius of curvature is equal to 1.5 times the outside diameter of the pipe, that is, R = 1.5D; short radius elbow means that its radius of curvature is equal to the outside diameter of the pipe, that is, R = 1.0D. (D is the diameter of the elbow, R is the radius of curvature).
5, if divided by pressure level: about seventeen, and the United States pipe standard is the same, there are: Sch5s, Sch10s, Sch10, Sch20, Sch30, Sch40s, STD, Sch40, Sch60, Sch80s, XS; Sch80, SCH100, Sch120, Sch140, Sch160 XXS; of which the two most commonly used are STD and XS.


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