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GB/T700-2006 B Double-sided submerged arc welding steel pipe

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GB/T 700-2006 Grade B Double-Sided Submerged Arc Welding (DSAW) Steel Pipe

Basic Overview

GB/T 700-2006 Grade B (Q235B) Double-Sided Submerged Arc Welding (DSAW) steel pipe is the most common carbon structural steel pipe grade in China, widely used for general construction, structural supports, and low-pressure fluid transmission. The "Grade B" designation guarantees a minimum impact toughness of 27 J at room temperature (+20°C) , distinguishing it from Grade A which has no impact requirements.

The DSAW (also known as LSAW - Longitudinal Submerged Arc Welding) process is a high-integrity welding method where both inside and outside welds are applied, typically in separate processes, forming a single high-quality weld nugget. This process is particularly well-suited for large-diameter, thick-wall pipes used in structural, piling, and low-pressure fluid applications.

Name Explanation

Part Meaning
GB/T Chinese national standard (Guobiao/Tuijian)
700-2006 Standard number for Carbon Structural Steels (2006 edition)
Grade B Quality grade – guarantees impact toughness of 27 J at +20°C ; tighter controls on S (0.045%) than Grade A (0.050%)
DSAW Double-Sided Submerged Arc Welding – both inside and outside welds are applied; the welding arc is submerged in granular flux during welding

Key Specifications

Attribute Description
Material Standard GB/T 700-2006 – Carbon Structural Steels (current version; GB/T 700-2019 is newer)
Steel Grade Q235B – Minimum yield strength 235 MPa (for thickness ≤ 16mm)
Quality Level Grade B – Guaranteed impact toughness at room temperature (27 J at +20°C); tighter S limit (0.045%)
Manufacturing Process DSAW (Double-Sided Submerged Arc Welding) / LSAW (Longitudinal Submerged Arc Welding)
Forming Methods JCOE (progressive J-C-O forming) or UOE (U-ing, O-ing, Expanding)
Size Range 219 mm to 1829 mm (8" to 72") OD – typical for DSAW
Wall Thickness 5 mm to 40 mm (up to 50 mm for piling applications)
Length 6 m to 12.3 m standard; up to 18 m available

Chemical Composition (GB/T 700-2006 Grade B)

Element Maximum % Notes
Carbon (C) 0.20% Lower than Grade A (0.22%); better weldability
Silicon (Si) 0.35% Deoxidizer
Manganese (Mn) 1.40% Provides strength
Phosphorus (P) 0.045% Same as Grade A; controlled for weldability
Sulfur (S) 0.045% Tighter than Grade A (0.050%); improves toughness

Note: Grade B has lower carbon content (0.20% vs. 0.22%) and tighter sulfur control (0.045% vs. 0.050%) than Grade A, contributing to better weldability and impact toughness.

Q235 Grade Comparison (Quality Levels)

Grade Impact Test Temperature P max (%) S max (%) Key Feature
Q235A Not guaranteed 0.045 0.050 Most economical; general structures
Q235B +20°C (27J min) 0.045 0.045 General construction, mild climates
Q235C 0°C (27J min) 0.040 0.040 Colder climates, outdoor structures
Q235D -20°C (27J min) 0.035 0.035 Severe cold environments

Grade B is the most common grade for general construction, offering guaranteed impact toughness at room temperature.

Mechanical Properties (GB/T 700-2006)

Property Q235B Requirement Condition
Yield Strength (min) 235 MPa Thickness ≤ 16mm
  225 MPa 16mm < t ≤ 40mm
  215 MPa 40mm < t ≤ 60mm
  205 MPa 60mm < t ≤ 100mm
  195 MPa 100mm < t ≤ 150mm
  185 MPa t > 150mm
Tensile Strength 370-500 MPa All thicknesses
Elongation (min) 26% Thickness ≤ 40mm
  25% 40mm < t ≤ 60mm
  24% 60mm < t ≤ 100mm
  23% 100mm < t ≤ 150mm
  22% t > 150mm
Charpy Impact (Grade B) 27 J at +20°C Mandatory – the defining characteristic of Grade B

Dimensional Specifications

Parameter Range / Tolerance
Outside Diameter 219 mm to 1829 mm (8" to 72") – typical DSAW range
Wall Thickness 5 mm to 40 mm (up to 50 mm for piling)
Diameter Tolerance ±0.75% of specified OD (typical)
Wall Thickness Tolerance +15% / -12.5% of nominal (typical)
Length 6 m to 12.3 m standard; up to 18 m available

DSAW/LSAW Manufacturing Process

Double-Sided Submerged Arc Welding (DSAW), also known as Longitudinal Submerged Arc Welding (LSAW), is a high-efficiency process used primarily for large-diameter steel pipes:

Process Description

Welding arc is submerged in granular flux during welding, protecting the weld from atmospheric contamination

Both inside and outside welds are required, usually accomplished in separate processes

The separate welds consume a portion of the other, resulting in a single high-quality weld nugget

Forming Methods

Method Description Typical Diameters
JCOE Progressive J-C-O forming steps (J-shape → C-shape → O-shape), expanded after welding 406-1626 mm (16"-64")
UOE Plate pressed into U-shape, then O-shape, expanded after welding 508-1118 mm (20"-44")

Process Steps

Plate Selection – Steel plates meeting GB/T 700 Q235B requirements

Edge Preparation – Edges are beveled to create a V-shaped groove

Forming – Steel plates are formed into cylindrical shapes using JCOE or UOE presses

Tack Welding – Formed plates are tack-welded to maintain shape

Double Submerged Arc Welding – Pipe seam welded on both interior and exterior surfaces

Cold Expansion – Pipe may be expanded up to 1.5% to achieve final OD dimension

Ultrasonic Inspection – Seam inspected by continuous ultrasonic automatic flaw detection

Hydrostatic Pressure Test – Each pipe undergoes hydrostatic pressure testing

Finishing – End processing, beveling, coating, and marking

Testing & Inspection Requirements

Test Type Requirement Notes
Chemical Analysis Per heat lot Verifies composition limits per GB/T 700
Tensile Test Per lot Verifies yield and tensile strength
Flattening Test Required Checks ductility and weld integrity
Bend Test Required Verifies weld integrity
Charpy Impact Test Mandatory for Grade B 27 J at +20°C
Hydrostatic Test Each pipe Pressure integrity verification
Ultrasonic Inspection 100% of weld seam Continuous automatic flaw detection
X-ray Inspection For "T" joints Where strip butt welds intersect spiral seams
Dimensional Inspection 100% Per standard tolerances
Mill Test Certificate Provided With full test results

Common Applications

Application Description
General Structural Engineering Building frames, columns, trusses for industrial plants, stadiums
Low-Pressure Fluid Transmission Water, gas, air, and heating systems
Piling Foundations Load-bearing piles for buildings and structures
Infrastructure Projects Tunnel supports, retaining walls, highway structures
Mechanical Manufacturing Equipment frames, machinery bases
Construction Applications Scaffolding, handrails, fencing

GB/T 700-2006 Grade B vs. Grade A Comparison

Feature Grade A (Q235A) Grade B (Q235B) Significance
Impact Testing Not required Mandatory (27J at +20°C) Grade B guarantees room temperature toughness
Carbon (C) max 0.22% 0.20% Grade B has lower carbon for better weldability
Sulfur (S) max 0.050% 0.045% Grade B has tighter sulfur control
Typical Application Indoor, non-critical structures General construction, mild climates Grade B is the standard choice for most projects

Coating Options

Q235B DSAW pipe can be supplied with various coatings for corrosion protection:

Coating Type Best For Key Features
3LPE (3-layer polyethylene) Buried pipelines Most common; excellent corrosion protection, high impact resistance
FBE (Fusion Bonded Epoxy) Oil & gas pipelines Strong adhesion, chemical resistance
Epoxy Powder Coating Corrosive environments Good protection, smooth surface
Varnish / Anti-rust oil Temporary protection Short-term corrosion protection during transport
Bitumen Coating Buried service Cost-effective protection
Black Oil Coating Standard mill finish Temporary protection

End Finishes

Available end treatments include:

Plain ends (PE) – standard for most applications

Beveled ends (BE) – for field welding (30° bevel angle)

Threaded ends – for mechanical connections

International Approximations

Standard Equivalent Grade Notes
ASTM A53 Gr. B Similar yield strength (240 MPa vs. 235 MPa)
EN 10025 S235JR 235 MPa yield, 27J at +20°C
JIS G3101 SS400 245 MPa yield
DIN ST37-2 Historical German equivalent

Important Note on Equivalents: While often compared to ASTM A53 Gr. B, Q235B is not fully equivalent. A53 Gr. B has a higher minimum yield strength (≥ 240 MPa vs. 235 MPa) and different chemical requirements. They are, however, used in similar applications.

Key Advantages

Advantage Description
Most Common Grade Q235B is the standard choice for general construction in China
Guaranteed Toughness 27 J at +20°C ensures reliable performance at room temperature
Excellent Weldability Low carbon content (≤0.20%) allows welding with minimal preheat
Good Formability Suitable for cold bending, flanging, and shaping without cracking
Large Diameter Capability DSAW produces pipes from 8" to 72" OD – ideal for large-diameter applications
High Weld Integrity Double-sided welding creates a single high-quality weld nugget with 100% UT inspection
Cost-Effective Economical choice for general structural applications
Wide Availability Commonly stocked by Chinese manufacturers

Important Considerations

1. Grade B vs. Grade A Selection

Grade B is the standard choice for most construction applications – guarantees room temperature impact toughness

Grade A is only for non-critical, indoor applications where impact testing is not required

The small cost premium for Grade B is justified by guaranteed toughness

2. Grade B vs. Grade C/D

Grade B – 27 J at +20°C – suitable for indoor or warm climate applications

Grade C – 27 J at 0°C – for temperate climate outdoor structures

Grade D – 27 J at -20°C – for cold climates and demanding applications

For applications in cold regions, specify Grade C or D instead

3. Standard Version Note

GB/T 700-2006 has been superseded by GB/T 700-2019

When ordering, specify the required version year to ensure compliance

Most manufacturers still produce to the 2006 standard specifications

4. Product Standard

While GB/T 700 defines the material grade, the finished DSAW pipe product is typically manufactured to product standards such as:

GB/T 3091 – Welded steel pipes for low-pressure fluid transmission

GB/T 9711 – Petroleum and natural gas industries line pipe

SY/T 5037 – Spiral submerged arc welded pipe for low-pressure fluid service

5. Pressure Limitations

Q235B is suitable for low to medium pressure applications (typically ≤ 1.6 MPa for GB/T 3091)

For higher pressure requirements, consider Q355 grades

6. Temperature Limitations

Maximum recommended service temperature: 350°C (662°F)

Short-term exposure up to 450°C possible

No guaranteed low-temperature toughness below 0°C – for sub-zero applications, specify Grade C (0°C) or D (-20°C)

7. Coating for Corrosion Protection

For buried applications, specify 3LPE or FBE coating

For temporary protection, varnish or anti-rust oil is sufficient

8. Third-Party Inspection

Available inspection services include SGS, BV, Lloyds

9. Weldability

Low carbon content (≤0.20%) ensures excellent weldability

Preheat temperature: 100-150°C recommended for thicker sections

No post-weld heat treatment required for most thicknesses

Suitable for all standard welding methods (SMAW, GTAW, GMAW, SAW)

Summary

GB/T 700-2006 Grade B (Q235B) Double-Sided Submerged Arc Welded (DSAW) steel pipe is the most common carbon structural steel pipe for general construction and low-pressure applications in China. With minimum yield strength of 235 MPa (34,000 psi) , tensile strength of 370-500 MPa, and guaranteed Charpy impact toughness of 27 J at room temperature (+20°C) , this material is the standard choice for a wide range of applications where guaranteed room temperature toughness is required.

Key features:

Material standard: GB/T 700-2006 Q235B

Grade B guarantees 27 J impact toughness at +20°C – the key difference from Grade A

Lower carbon content (0.20% vs. 0.22%) and tighter sulfur control (0.045% vs. 0.050%) than Grade A

DSAW manufacturing produces pipes from 8" to 72" OD with wall thickness up to 40 mm

Double-sided welding creates a single high-quality weld nugget

JCOE or UOE forming methods ensure precise dimensional accuracy

100% ultrasonic inspection of weld seam ensures quality

Excellent weldability and good formability

Most common grade for general construction in China

Common applications include:

General structural engineering (building frames, columns, trusses)

Low-pressure fluid transmission (water, gas, air, heating systems)

Piling foundations for buildings and structures

Infrastructure projects (tunnels, retaining walls)

Construction applications (scaffolding, handrails)

When ordering, specify: GB/T 700-2006, Grade Q235B, DSAW (Double-Sided Submerged Arc Welded), Size (OD x WT), Length, End Finish (plain/beveled), Coating Requirements, and Mill Test Certificate.

For applications requiring guaranteed low-temperature toughness, specify Grade C (0°C) or Grade D (-20°C) instead.

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