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EN 10217 S275JR ERW Pipe

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EN 10217 S275JR ERW Pipe

Basic Overview

EN 10217 S275JR ERW pipe is a welded carbon steel tube manufactured to the European standard for pressure purposes [citation:1, citation:5]. S275JR is a non-alloy structural steel grade with a minimum yield strength of 275 MPa (approximately 17% higher than S235JR) and guaranteed impact toughness of 27 J at room temperature (+20°C) [citation:2, citation:3, citation:7]. The ERW (Electric Resistance Welding) process produces a longitudinal weld seam, making this pipe suitable for low to medium pressure fluid transmission and general engineering applications [citation:1, citation:4].

Understanding the Designation

Part Meaning
EN 10217 European standard for welded steel tubes for pressure purposes [citation:5, citation:8, citation:9]
S275JR Material grade – "S" indicates structural steel, "275" is minimum yield strength in MPa, "JR" denotes impact testing at +20°C (27J min) [citation:3, citation:8]
ERW Electric Resistance Welded – pipe formed from steel coil and welded longitudinally without filler metal [citation:1, citation:6]

Key Features

Feature Description
Yield Strength (min) 275 MPa (for thickness ≤ 16mm) [citation:3, citation:8]
Tensile Strength 410-560 MPa [citation:3, citation:8]
Elongation (min) 20-23% (depending on wall thickness) [citation:3, citation:8]
Impact Energy (min) 27 J at +20°C – the "JR" suffix guarantees room temperature toughness [citation:3, citation:8]
Manufacturing Electric Resistance Welded (ERW) – cold formed and high-frequency welded [citation:1, citation:6]
Size Range 21.3 mm to 660 mm (1/2" to 26") OD [citation:1, citation:2, citation:4]
Wall Thickness 1.0 mm to 22.2 mm [citation:1, citation:4, citation:6]
Length 3 m to 18 m standard; custom lengths available [citation:2, citation:4, citation:6]
End Finishes Plain ends, beveled ends, threaded [citation:6, citation:10]

Chemical Composition

Element Maximum % Notes
Carbon (C) 0.20-0.22% Low carbon for excellent weldability [citation:3, citation:8]
Manganese (Mn) 1.40-1.50% Provides strength and hardenability [citation:3, citation:8]
Silicon (Si) 0.40-0.55% Deoxidizer [citation:3, citation:8]
Phosphorus (P) 0.030-0.045% Controlled for weldability [citation:3, citation:8]
Sulfur (S) 0.030-0.045% Controlled for toughness [citation:3, citation:8]

Mechanical Properties

Property Value Condition
Yield Strength ReH (min) 275 MPa Thickness ≤ 16mm [citation:3, citation:8]
  265 MPa 16mm < t ≤ 40mm
Tensile Strength Rm 410-560 MPa Thickness 3-16mm [citation:3, citation:8]
Elongation (min) 20-23% Longitudinal, 5.65√S₀ [citation:3, citation:8]
Impact Energy (min) 27 J +20°C, 10×10mm specimen [citation:3, citation:8]
Modulus of Elasticity 200 GPa  
Density 7.85 g/cm³  

EN 10217 Standard Parts

EN 10217 is divided into multiple parts based on application [citation:1, citation:5, citation:9]:

Part Title Application
EN 10217-1 Non-alloy steel tubes with specified room temperature properties General pressure applications at ambient temperatures – applicable for S275JR [citation:1, citation:5]
EN 10217-2 Electric welded tubes with elevated temperature properties For elevated temperature service (up to 400°C) – S275JR is not typically used; P235GH/P265GH are the GH grades

For S275JR, EN 10217-1 is the applicable standard [citation:1, citation:5].

Dimensional Tolerances (EN 10219-2 / EN 10217)

Parameter Tolerance
Outside Diameter ±1% (min ±0.5mm, max ±10mm)
Wall Thickness (t ≤ 5mm) ±10%
Wall Thickness (t > 5mm) ±0.5mm
Straightness ≤ 0.20% of total length (max 3mm/m)
Length (fixed) +50mm / -0mm

Common Applications

Application Description
Low-Pressure Fluid Transmission Water, gas, and oil lines [citation:1, citation:2, citation:7]
Structural Applications Building frames, supports, scaffolding [citation:1, citation:5]
General Engineering Machinery components, conveyor systems [citation:2, citation:5]
Infrastructure Fencing, handrails, barriers [citation:1, citation:5]
Piling and Foundations Medium-load bearing piles [citation:1, citation:5]
Heating Systems Low-temperature heating circuits

Key Advantages

Advantage Description
Higher Strength than S235JR 275 MPa yield – approximately 17% higher than S235JR (235 MPa) [citation:3, citation:8]
Good Weldability Low carbon content allows welding without pre-heating for most thicknesses
Cost-Effective ERW process provides economic advantage over seamless for many sizes [citation:1, citation:6]
Wide Availability Commonly stocked by manufacturers globally [citation:1, citation:2, citation:4, citation:7]
Guaranteed Toughness 27 J at +20°C ensures reliable performance at room temperature [citation:3, citation:8]
CE/UKCA Marking Available for construction products under EU regulations

Important Considerations

1. EN 10217 is a Pressure Standard

EN 10217 is specifically for pressure purposes [citation:5, citation:9]

For structural applications (non-pressure), EN 10219 is the appropriate standard [citation:1, citation:5, citation:9]

2. S275JR vs. S275JRH

S275JR: Material grade defined in EN 10025-2 for plates, sections, bars

S275JRH: Hollow section designation under EN 10219 for cold-formed welded tubes – the "H" suffix indicates hollow section [citation:1, citation:5, citation:8]

For ERW pipe under EN 10219, S275JRH is the correct grade designation [citation:1, citation:2, citation:8]

3. Impact Properties

The "JR" suffix guarantees Charpy impact energy of 27 J at +20°C [citation:3, citation:8]

For 0°C impact requirements, specify S275J0

For -20°C impact requirements, specify S275J2 [citation:1, citation:3, citation:5]

4. ERW Manufacturing Process

ERW pipes are produced using high-frequency resistance welding [citation:1, citation:5]:

Cold forming from steel coil

High-frequency welding without filler metal

100% non-destructive testing of weld seam (ultrasonic or eddy current) [citation:3, citation:5]

Hydrostatic testing for pressure applications [citation:3, citation:5]

5. Testing Requirements

Typical tests for EN 10217 S275JR ERW pipe include [citation:2, citation:3, citation:5]:

Chemical analysis

Tensile test (yield strength, tensile strength, elongation)

Flattening test

Bend test

Hydrostatic test

Non-destructive testing (ultrasonic or eddy current)

Impact test (27J at +20°C)

6. Coating Options

Black (bare): Standard mill finish [citation:2, citation:7]

Hot-dip galvanized: For corrosion protection (to EN ISO 1461) [citation:7, citation:10]

3LPE/FBE: For buried applications [citation:2, citation:3, citation:5]

Varnish/Anti-rust oil: Temporary protection during transport [citation:2, citation:3, citation:5]

7. Mill Test Certificate

Typically provided as EN 10204 Type 3.1B with full test results [citation:2, citation:3, citation:4]

Third-party inspection (SGS, BV, Lloyds) available upon request

International Equivalents

Standard Equivalent Grade Notes
ASTM A36 (similar) 250 MPa yield vs. 275 MPa
GB/T Q275 Chinese equivalent [citation:2, citation:3, citation:4]
JIS SS400 Japanese standard
DIN ST44-2 Historical German equivalent

Summary

EN 10217 S275JR ERW pipe is a welded carbon steel tube manufactured to the European pressure standard. With minimum yield strength of 275 MPa (approximately 17% higher than S235JR) and guaranteed impact toughness of 27 J at +20°C, this pipe is widely used in low-pressure fluid transmission, structural applications, and general engineering throughout Europe and globally [citation:1, citation:2, citation:5].

Key features:

Manufactured to EN 10217-1 for pressure purposes [citation:1, citation:5]

Higher strength than S235JR for more demanding applications [citation:3, citation:8]

Low carbon content ensures excellent weldability [citation:3, citation:8]

ERW process provides cost-effective production for sizes up to 24" OD [citation:1, citation:6]

The "JR" suffix guarantees room temperature impact toughness (27 J at +20°C) [citation:3, citation:8]

Available with EN 10204 Type 3.1 mill certificates for full traceability [citation:2, citation:3, citation:4]

Common applications include:

Low-pressure water, gas, and oil lines [citation:1, citation:2, citation:7]

Structural frames and supports [citation:1, citation:5]

Fencing, handrails, and barriers [citation:1, citation:5]

General engineering components [citation:2, citation:5]

When ordering, specify: EN 10217-1, Grade S275JR, ERW, Size (OD x WT), Length, End Finish, Coating, and EN 10204 Certificate Type [citation:1, citation:5].

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