ASTM A178 GrA GrC GrD Welded Boiler Tube
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ASTM A178 GrA GrC GrD Welded Boiler Tube

This specification covers standards for minimum wall thickness resistance welded tubes of carbon and carbon-manganese steel for boiler tubes, boiler flues, superheater flues and safety ends. The steel shall be Grade A (low carbon steel), Grade C (medium carbon steel) or Grade D (carbon-manganese steel).
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Product Introduction

ASTM A178 pipe is mainly used in the manufacture of heating pipes, vessels, coal-saving devices, superheaters, arch superheaters, and airway pipes.

 

Standard: ASTM A178, ASME SA178

Grade: Grade A, Grade C, Grade D

Technique: Electric-Resistance-Welded

Delivery Condition: Annealed, Normalized, Tempered, Heat Treatment, BK, BKS,

BKW, NBK, GBK

Section Shape: Round

Size: (mm)

OD: 12.7mm to 127mm

Wall thickness: 1.5mm to 6.0mm

Length: 6m-25m

Ends: Plain ends or bevel ends

 

SA178/ SA178 Boiler Tubes Chemical Compatibility

Element Carbon Manganese Phosphorus Sulfur
Grade A 0.06-0.18 0.27-0.63 0.035 0.04
Grade B 0.35 max 0.80 max 0.035 0.035
Grade C 0.27 max 1.00-1.50 0.030 0.035

SA178 Boiler Tubing Mechanical Characteristics

  SA178 Grade A SA178 Grade C SA178 Grade D
Tensile strength, min, ksi [MPa] 47[325] 60[415] 70[485]
Yield strength, min, ksi [MPa] 26[180] 37[255] 40[275]
Elongation in 2 in. or 50mm, min, % 35 30 30
For longitudinal strip tests a deduction for 1.50A 1.50A 1.50A
Each1⁄32-in[0.8mm] decrease in wall thickness below 5⁄16in. [8mm]      
From the basic minimum elongation of the following percentage points shall be made      

SA178 Pipe Od And Wall Thickness Tolerance

Outside Diameter tolerance Wall thickness tolerance
OD < 50 ±0.05mm S < 4mm ±12.5%
OD > 50 ±1% 4–20mm +15/-12.5%
    S≥20mm ±12.5%

 

ERW Pipe A178 Crush Test
When required by the purchaser, crushing tests shall be made on sections of tube 2 1/2 in. [63 mm] in length which shall stand crushing longitudinally without cracking, spliting, or opening at the weld, as follows:

Wall Thickness of Tubes, in. [mm] Height of Crushed Section, in. [mm]
Grade A Tubes Grade C and D Tubes
0.135 [3.43] and under 3/4 [19] or until outside folds are in contact Crush tests not required
Over 0.135 [3.43] 1 1/4 [32] ...

For tubing less than 1 in. [25.4 mm] in outside diameter, the length of the specimen shall be 2 1/2 times the outside
diameter of the tube. Slight surface checks shall not be cause for rejection.

 

A178 Welded Pipe Detail

astm a179 erw pipeA178 welded steel pipe

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